Maintenance

(1) spreader during use, such as the emergence spin lock rotation is not flexible or not in place, you should check and adjust the adjusting nut, and then check the following parts: ① pawl tension spring is damaged, such damage should be replaced; ② whether there catching transmission mechanism, such as catching, is poor lubrication, you should drive the activities of the junction filling oil (or grease). In the case of the guide pin too tight, should be appropriately adjusting nut. In the case of loose connections, transmission pipes or other rod deformation should be corrected; ③ whether the amount of buffer spring tension is too small, if too small, you should shorten the length of rope connected to the buffer spring. (2) should be used to prevent the spreader instruction marks the dashboard paint off. Once found, the need for timely identification of paint complement the original instructions. (3) for lifting the rope, to be timely cleaned and coated with oil or grease, electrics tacker wire bend. (4) For the main force component, rings, spin locks, lug plate and rigging shackle clearance in normal use conditions, at least once every three months checks, without cracks and serious distortion. (5) All oil cup, oil cup including a ratchet mechanism, sliding seat bearing oil cup and spin lock box oil cup, the main activity should be based on the use of junction timely filling oil. (6) Always check Shengka is loose, the buffer spring is overstretched, identify problems and timely treatment. (7) Each spreader shall not exceed the rated capacity, buffer spring nor overstretched. (8) lifting the lifting process should be smooth to avoid lifting equipment and cranes or other occurrence mutual impact and deformation.

Electric Stacker Overview

Electric Stacker motor-driven, battery-energy an industrial handling vehicles, refers to a piece pallets for loading and unloading cargo, forklift, stacking and short-distance transport operations of the various wheeled transportation vehicles. International Organization for Standardization ISO/TC110 called industrial vehicles. Electric Stacker include: full electric stacker, semi-electric stacker, reach stacker, Reach full electric stacker, reach stacker, pedestrian counterbalanced stacker. Electric Stacker widely used in factory workshops, warehouses, distribution centers and distribution centers, ports, railway stations, airports, freight yard, etc., and enter the cabin, carriages and containers for loading and unloading pallets, handling operations. Is a pallet transport, container transport essential equipment.

Main features:
1, with high stability.
2, low noise, no pollution, low failure rate.
3, gantry Manual stacker back and forth, small turning radius.
4, high hoisting height, suitable for high stacking.
Classification
1 manual hydraulic stacker (without any power plant, relies entirely on human sliding lifting, working radius is small, lifting laborious)
Two semi-electric stacker (with hydraulics and electric control parts and lifting gantries, human sliding front steering, electric lift, working radius is small, flexible and convenient)
3 full electric stacker (self-propelled electric up, easy to use, fast)

Stacker (Stacker) Introduction

Stacker (Stacker) is a crane for loading and unloading of small cranes, can enter the cabin, carriages and containers for loading and unloading pallets, handling operations. Is a pallet transport, container transport essential equipment.

Stacker English name electrics tacker Handlers. Belonging to a crane for loading and unloading of small cranes to enter the cabin, carriages and containers for loading and unloading pallets, handling operations. Is a pallet transport, container transport essential equipment.

Stacker definition
Stacker simple structure, flexible operation, fretting resistance, proof security and high performance. For narrow passage and limited space operations, is elevated in warehouses, workshops ideal equipment for loading and unloading of palletized. It can be widely used in petroleum, chemical, pharmaceutical, textile, military, paints, pigments, coal and other industries, as well as ports, railways, garages, warehouses containing explosive mixture, and access to the cabin, cabin cargo pallets and containers within loading and unloading, stacking and handling operations. Can greatly improve efficiency, reduce labor intensity of competition in the market for enterprises to win the opportunity.

The price is slightly higher.

5, all stainless steel forklift truck, vehicle stainless steel as material, environmental health requirements applicable to high places, such as food, medicine
6, riot stacker, is a special model, the production has been made mandatory licensing requirements, safety requirements applicable to higher places, expensive, technically demanding, riot Stacker with riot rating logo.
 
7, lateral stacker, stacker forks mounted on the side, side loading and unloading operations, mainly to solve the case of the channel is too small, the car production is generally installed lateral Electric pallet jack, but the formal mode of production is one of the of lateral forks, I had seen a similar exhibition in the German models, priced at one million dollars.
 
8, single-column stacker, namely in the form of traditional mast lift, the lift lever to independence, so that both sides are not parallel vertical speed limit, stable uniform, the general transmission mode is also changed from the chain-belt driven, so that uniform lifting.
 
These models commonly used models for the market, of course, Stacker classification, there are many, especially in some non-standard type stacker, variety, not enumerated, but in general the typical classification, the difference is larger the several models, other non-standard Stacker is generally based on the above models, modified dedicated to different parts.

Stacker (Stacker) classification

Stacker simple structure, flexible operation, fretting resistance, proof security and high performance. For narrow passage and limited space operations, is elevated in warehouses, workshops ideal equipment for loading and unloading of palletized
1, Pallet Stacker, Stacker front bottom leg for GB single tray or without transshipment cargo tray, features excellent inexpensive price.
 
2, wide leg stacker, stacker front bottom leg make broad, general internal width 550/680mm, wide legs can be done 1200/1500mm, can be installed

Unloading sided tray (duplex tray inside width less than the length, limited to its internal), benefits affordable, you can solve the duplex tray or some special cargo requirements.
 
3, counterbalanced stacker, stacker ago bottomless legs, Stacker added with weights, fork forward and backward may be appropriate to ensure that the goods shovel

Level. Advantages: wide electric pallet trucks, similar to traditional internal combustion forklifts; Disadvantages: too heavy vehicle too long, right channel distance requirements are relatively high, and the price is higher.
 
4, Reach stacker, counterbalanced fundamental respects similar, there is no front bottom leg weights, the difference is the car with the door frame fork backward

Move forward a certain distance, usually 560mm, so that may be appropriate to shorten the length of forklift trucks, on channel requires a certain ease, prices counterbalanced stacker similar. 

Regular inspection and maintenance

In addition to the inspection prior to each use, in order to ensure that parts of the life, performance, but also to its regular inspection and maintenance work.
1, when the forklift operator when problems arise:
a, when you encounter a problem, please contact your supervisor or technical staff to discuss repairs themselves suddenly cut in order to protect human safety.
b, the more specialized care or maintenance projects Please leave technician or trained professionals to deal, for professional truck repair.
2, maintenance
Routine Hand pallet jacks: once a day should be the main content is to keep the body surface clean, clean the surface of the battery, check the power cord is firmly and chain tension is normal.
A maintenance: once a week, in addition to routine maintenance maintenance content content, should focus on checking whether the normal work of the various components, each fastener is loose, the chain tension is appropriate, whether the chain connector pin torsion, the outer door shelves next movement is normal, hydraulic fittings for leaks, mechanical parts for unusual wear, electrical parts if there is any abnormal temperature and sparks, if found to have irregularities should be timely adjusted and cleared.
Two maintenance: should be regularly carried out, as required, to conduct a comprehensive inspection of the vehicle.
These are just some of the general introduction, the specific task is to combine your own situation, at the same time, the problem should be solved in the event, do not delay. While looking for a professional for repair maintenance units, they are not very professional in the case can not be blind to repair it yourself.

Try clutch pedal is normal. (Manual transmission models) test step inching pedal is normal

Open the hood, check the cooling water level. Check the engine oil level. Check the fan belt for cracks, wear and tear. View battery electrolyte level. Check hydraulic oil level. Check the brake oil level. Put down the hood, on the train, get seats. Seat adjusted to the appropriate location. Tilt steering wheel adjusted to the optimal position. Check horn function correctly. Test the brakes pedal is normal. Test accelerator pedal is normal. Try clutch pedal is normal. (Manual transmission models) test step inching pedal is normal. (Automatic transmission models) Operating handbrake lever is normal.

Turn the key switch is turned to ON, check the fuel oil is sufficient. View all dashboard warning lights and instrument effects are normal. Check the direction of the light control lever function properly. Check the brake lights function properly. Start the engine, let the Electric stacker warm up for 5 minutes, check whether there is abnormal sound or abnormal vibration. Check the mast lift and tilts forward and back is smooth and view whether hydraulic cylinder and tubing leak. The lifter slowly displacing safe area. Check the clutch (inching switch function) is normal. Check the braking force is sufficient. Check the steering wheel is normal.

From the foregoing, it is necessary to check the work of dozens of items, is a complicated matter, but the most important security, Stacker event of an accident, its impact and the damage is significant. In order to maximize safety, reduce the risk to a minimum, the operator can still hope a lot of attention to these issues.